Learn more about our biofuel capabilities and services

Turbine Control Services For Bio Fuel Power

Alternative Fuel Methods - Bio Fuel

HPI is pleased to offer a commercial scale OGTS2500 Bio Fuel industrial gas turbine package, capable of running on Bio-Oil. This organic fuel is produced from the pyrolysis of local organic waste products, such as wood or aggraian waste.

International concerns for the environment are forcing governments to seek new advanced technologies to reduce global CO2 emissions caused by the combustion of fossil fuels. The use of bio mass as a fuel for power generation results in no net CO2 distribution since the CO2 released during combustion is recovered during the re-growth of the bio mass.

Industries and communities in the agricultural or forestry sectors often produce significant amounts of bio mass waste, which is typically burned in an uncontrolled manner without any heat recovery. Application of this waste bio mass for the production of electricity converts this waste liability into an asset, providing both power and steam on site.

The cost of electrical power for remote or small communities is often high due to the low volume and long distances associated with the transmission of electricity or shipment of fuel. Often, these communities have an agricultural based economy that results in a significant source of bio mass. By using either waste bio mass or rotational crops, these communities can produce fuel independently and generate power to supplement or expand their local power requirements.

Bio Fuel Production Technology

The complex structures of the bio mass feed stocks are broken into useful fuel or chemical "building blocks" by intense thermal action achieved by very rapid heating and a short (fraction of a second) processing time. This process results in the division of the large molecules and their reformation. Rapid cooling then preserves the initial decomposition products and yields a liquid fuel product. The process is flexible in that the bio fuel properties can be tailored through variation of the processing parameters.

The pyrolysis process is applicable to many types of feed stocks:

  • Wood and wood residues
  • Sugar cane residuals (e.g. bagasse and cane trash)
  • Straw and grasses
  • Rice husks
  • Palm, peanut, and coconut shells
  • Crude oil
  • Heavy oils
  • Asphalt and bitumen
  • Heavy distillates from petroleum refining
  • Tire crumb
  • Waste paper and sludge

Gas Turbine Technology

Tailoring process parameters in the fuel production and implementation of engine and auxiliary system design modifications allow for the utilization of this fuel for gas turbine applications.

Fuel Nozzle and Combustion Liner
Design modification to accommodate bio fuel's high viscosity and low heating value
Hot Section Component Upgrades
Development of protective coatings to allow hot section components to survive the aggressive bio fuel combustion environment
Fuel Post-Processing
Development of techniques to optimize bio fuel for use as a gas turbine fuel
Fuel System
  • Dual fuel system designed to start on diesel fuel and transition to bio fuel
  • System components and materials optimization to handle high viscosity
  • Pre-heat system to improve fuel flow and atomization characteristics

Product

In conjunction with Magellan's Industrial group, the bio fuel is being developed for application to power their OGT2500 2.85MW industrial package.

Contact HPI today to learn about our bio fuel services.

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